G2-FSM/G3-FIM

Custom Development & Manufacturing of G2 Fluorosilicone
Injection Machine (G2-FSM) Project Highlights

Product Description The G2 Fluorosilicone Injection Machine was developed and manufactured in conjunction with Lockheed Martin Engineering for injecting sealant into various passages on the F-35 Joint Strike Fighter during assembly.
Capabilities Applied/Processes
Product Development

  • Design
    • Designed Machine Based on Conceptual CAD Models
  • Solid Modeling (Solidworks)
  • Part & Material Sourcing
  • Supporting Documentation to LMA Specs
    • Operation Manual
      • Details on Machine Function
      • Details on Operation Procedure
      • Details on Calibration Procedure
      • Supporting Photos & CAD Drawings
Manufacturing

  • CNC Machining
  • Welding
  • Assembly
  • Testing & Calibration
Equipment Used to Manufacture G2 Fluorosilicone Injection Machine
CNC Mill
CNC Lathe
TIG Welder
Tightest Tolerances ± .0003
Material Used
6061 Aluminum
Mild Steel
416 Stainless Steel
17-4 Stainless Steel
Finish Aluminum: Anodized
Steel: Powder Coated
Components
Base Assembly
Upright Assembly
Trunion Assembly
Power Pack Assembly
Handle Assembly
Long Hose Assembly
Short Hose Assembly
Shutoff and Z Swivel Fitting Assembly
In process testing/inspection performed Manual inspection of components as needed during assembly.
Testing and calibration of machine function
Estimated Machine Weight G2-FSM 190 lbs / G3-FIM 47 lbs
Manufacturing Turn Around Time Built to order 10-12 weeks
Industry for Use Military
Delivery Location Fort Worth, TX / Marietta, GA / Palmdale, CA / Alenia, Italy / FACO, Japan
Product Name G2-FSM / G3-FIM
Scroll to top